Capabilities and Certifications

All Flex Standard Flexible Circuit Manufacturing Capabilities RoHS Compliant Flex Circuits and Assembly Available. Download Standard Minimum Manufacturing Capabilities Quick Reference Guide.

Standard Flex Circuit & Heater Sizes: (longer than standard lengths considered Maxi-Flex®)

    • Single Sided
Up to 22″ x 28″ (558.8mm x 711.2mm)
    • Double Sided
Up to 16″ x 22″ (406.4mm x 558.8mm) Plated, Nonplated 22″ x 28″ (558.8mm x 711.2mm)
    • Multi-Layer
Up to 16″ x 22″ (406.4mm x 588.8mm) Standard 3-6 Layers (up to 8 layers nonstandard)
    • Maxi-Flex®
Up to 20″ x 40 feet+ (508mm x 12192.0mm) Longer Possible Upon Request
    • Flexible Heaters
Up to 22″ x 28″ (558.8mm x 711.2mm) Custom & stock sizes available, for more info visit: www.allflexheaters.com/
    • Rigid Flex
Up to 8 Layers 16″ x 22″ (406.4mm x 588.8mm)

 

Hole Size:

    • Non-Plated Thru Holes
.005″ (.125mm) min. drilled hole size. Tolerance +/- .0015″ (.038mm)
    • Plated Thru Holes
.005″ (.125mm) min. drilled hole size. Tolerance +/- .003″ (.076mm)

(Smaller holes can be manufactured, contact All Flex sales)

Line Width And Spacing:

  • .002″ Minimum Line
  • .002″ Minimum Spacing

Conductor to Edge of Circuit/Blanking:

    • Soft Tooling
Outline dimensions +/- .05″ (.125mm)
    • Hard Tooling
Outline dimensions +/- .003″ (.0254mm)
    • ZIF LaserCut Punching
Outline dimensions +/- .002″ (.0508mm) with CpK >2.0

 

Drill Position:

  • Tolerance of +/- .003″ (.076mm)

Layers:

  • Up to 6 conductor layers
  • Shielding layer -Copper or Silver
  • Pads on plating layer
  • Flexible PCB

 

Added Value Capabilities

  • Automated offers mixed form factor assembly
  • Surface mount components down to size 0201
  • Vision placement system allows accuracy to .001″
  • Fine pitch capability to .5mm pitch
  • Tactile domes for integrated switches
  • Staked terminals
  • Unlimited component configurations
  • Thru hole assembly
  • RoHS Compliant assembly
  • Virtual all SMT components including discretes, SOICs, PLCCs, QPPs, & BGA’s
  • Auto fiducial correction
  • Heat sinks
  • Precision stenciling
  • Electrical testing
  • Folding/forming

 

Certifications:

 

Visit TUV America

 

Single Sided Circuits | Double-Sided Circuits | Flexible Heater Circuits
Maxi Flex® | Rigid Flex | Multi-Layer Flex Circuits