All Flex Standard Flexible Circuit Manufacturing Capabilities are RoHS Compliant. Below are the standard capabilities but every application is different and we are constantly expanding our abilities. If you have an application that is beyond these limits please contact us to discuss more options. 

Standard Flex Circuit & Heater Sizes
Single SidedUp to 22″ x 28″ (558.8mm x 711.2mm)
Double SidedUp to 16″ x 22″ (406.4mm x 558.8mm) PlatedUp to 22" x 28" (558.8mm x 711.2mm) Nonplated
Multi-LayerUp to 16″ x 22″ (406.4mm x 588.8mm) 3-6 LayersUp to 8 layers upon request
Rigid FlexUp to 16″ x 22″ (406.4mm x 588.8mm) Up to 8 layers
Flexible HeatersUp to 22″ x 28″ (558.8mm x 711.2mm) Custom & stock sizes available, for more info visit: All Flex Heaters
Maxi-Flex®Up to 20″ x 40 ft+ (508mm x 12192.0mm) Longer Possible Upon Request

Longer than standard lengths are considered Maxi-Flex®

Minimum Hole Size

Non-Plated Through-HolesMechanical: .005″ (.1270mm) Laser: .002" (.0508mm)
Plated Through-HolesMechanical: .005″ (.1270mm)Laser: .003" (.0762mm)
Blind HolesMechanical: UnavailableLaser: .003" (.0762mm)
Smaller holes can be manufactured, contact All Flex sales

Minimum Conductor Width and Spacing
.002″ (.0508mm) Width
.002″ (.0508mm) Spacing

Added Value Capabilities

  • Automated processes offer  mixed form-factor assembly
    • Components down to size 0201
    • Allows accuracy to .001″
  • Fine pitch capability of .0157″ (4mm)
  • Tactile domes for integrated switches
  • Staked terminals
  • Unlimited component configurations
  • Thru hole assembly
  • RoHS Compliant assembly
  • Virtually all SMT components including discretes, SOICs, PLCCs, QPPs, & BGA’s
  • Auto-fiducial correction
  • Heat sinks
  • Precision stenciling
  • Electrical testing
  • Folding/forming

24 Hour Quotes

All Flex will provide a quote within 24 hours.

Design Consultation

Need help? Request a Design Consultation below. 

Design Guide

Download it for free or request a copy.